Cast Aluminum Alloy: 2xx.x Series (Cu-Alloyed)

General Information

CategoryDetails
OverviewThe addition of Cu permits the formation of age-hardening precipitates. The 2xx.x series has the lowest corrosion resistance but the highest strength of the series.
StrengthsModerately high strength (highest of casting alloys). Excellent ductility can be achieved by controlling impurity levels.
LimitationsPoorest corrosion resistance of the aluminum alloys, medium to poor impact resistance, and poor castability.
Designation2xx.x series
Typical UsesAircraft, automotive applications/engines
General Information: Cast Aluminum Alloy: 2xx.x Series (Cu-Alloyed)

Composition Overview

CategoryDetails
Compositional SummaryAl/4-5Cu with varying additions of Mn, Mg, Si, Ti, Fe, Zn
Material FamilyMetal (non-ferrous)
Base MaterialAl (Aluminum)
Effect of Composition– Cu addition permits age-hardening precipitates.
– Mg (0.5%) improves corrosion resistance.
– Ag accelerates aging response and reduces stress corrosion risk.
Composition Overview: Cast Aluminum Alloy: 2xx.x Series (Cu-Alloyed)

Processing Properties

Available FormsSand and permanent mold castings
FormingPoor castability
MachiningEasily machinable
Heat TreatmentCan be solution-treated and aged to increase strength
JoiningMost grades are weldable, but weldability varies
Surface TreatmentChemical etching
Processing Properties: Cast Aluminum Alloy: 2xx.x Series (Cu-Alloyed)
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