Modulus Metal is a high-capability manufacturing and engineering company based in Turkey, specializing in the production of engineered metal and plastic components for industrial use. With a strong focus on dimensional precision, material integrity, and process reliability, we offer comprehensive manufacturing services including investment casting, sand casting, die casting, gravity and centrifugal casting, CNC machining (turning, milling, 5-axis), plastic injection molding, sheet metal fabrication, laser cutting, bending, and welding. Our facility network and engineering-driven production model allow us to handle complex geometries, tight tolerances, and custom specifications across a wide range of part sizes and volumes. We produce parts in carbon steels, low alloy steels, stainless steels, gray and ductile irons, aluminum alloys, copper-based alloys, and performance plastics each selected and processed based on the specific mechanical, thermal, and environmental requirements of the application. Every project at Modulus Metal is managed by a multidisciplinary team of mechanical, metallurgical, and industrial engineers who ensure full compliance with international standards such as ISO, EN, ASTM, and DIN. With a proven track record of delivering fully finished and quality-controlled components, Modulus Metal exports its products to demanding customers across Germany, France, Italy, the Netherlands, the United Kingdom, the United States, Canada and other global markets, offering reliable lead times, technical expertise, and long-term production support.
HOW WE DO IT
1. RFQ Received
We receive your Request for Quotation, which includes initial part information and project scope.
2. Document & Data Review
Our team examines all shared materials — 2D engineering drawings, 3D CAD models, technical specifications, quantities, and any quality or delivery requirements.
3. Manufacturing Feasibility Evaluation
Engineers evaluate the design in terms of manufacturability, tolerancing, materials, and required production processes (casting, machining, molding, etc.).
4. Technical Clarifications (if needed)
If there are unclear areas in the drawings or requirements, we contact you to clarify before proceeding further — ensuring nothing is misinterpreted.
5. Cost Estimation & Process Planning
We define the best production method, tooling approach (if applicable), and perform a full cost breakdown based on materials, labor, lead time, and process complexity.
6. Quotation Preparation
We prepare a detailed quotation covering price, lead time, tolerances, technical scope, and commercial terms.
7. Quotation Submission
The final offer is sent to you, including any optional items such as sample submission, inspection level, or packaging options.
8. Customer Approval & Agreement
Once approved, a formal agreement or purchase order is signed to confirm project launch.
9. Pre-Production Preparation
We initiate tooling (if applicable), material procurement, and schedule planning. Process sheets and control plans are prepared based on your drawings and specs.
10. Pilot Run / Sample Production (optional)
For projects requiring PPAP, FAI, or sample approval, we produce initial pieces for dimensional and visual validation.
11. Production Launch
After all approvals, we begin serial production with full process monitoring and quality control.
12. Packaging & Shipment
Final parts are carefully cleaned, labeled, packed according to customer and international shipping standards, and dispatched to the destination with full traceability and documentation.
YOUR 3D CAD FILES OR 2D DRAWINGS
At Modulus Metal, we can open and work with all major CAD file formats, including both 2D technical drawings and 3D models. Our engineering team has deep expertise in interpreting dimensional tolerances, GD&T symbols, material specifications, surface finish requirements, machining features, casting geometry, and assembly-critical dimensions. Once we receive your files, we thoroughly evaluate them to determine the most efficient and cost-effective manufacturing method — whether it’s investment casting, sand casting, die casting, CNC machining, plastic injection molding, or sheet metal processing. We then provide a competitive quotation based on our in-house capabilities and production capacity. Upon your approval, we take full responsibility for the entire process — from technical clarification and process planning to production, quality control, and on-time delivery. Every project is closely managed to ensure that the final parts fully meet your drawings, functional requirements, and quality expectations.
WHAT WE DELIVER
💰 Cost Savings
By centralizing production with Modulus Metal, our customers significantly reduce sourcing costs, minimize supplier management complexity, and accelerate lead times — resulting in measurable time and cost savings.
👨💼 Working with Experts
With deep experience in manufacturing, supply management, and process control, our team takes full ownership of your project — from technical file evaluation to production, inspection, and delivery. You work directly with engineers who understand both your drawings and your expectations.
✅ Compliance
Every step of the manufacturing process is managed in accordance with international standards and customer-specific requirements. From raw material to final part delivery, we ensure that all components conform precisely to your specifications and quality criteria.
QUALIFIED AND CERTIFIED MANUFACTURING BASE
PROCESS CAPABILITIES
QUALITY CONTROL, INSPECTION, AND TESTING SERVICES
International standards database
Years of hands-on manufacturing experience have allowed us to build a comprehensive international standards database used across all projects. Our engineers are fluent in interpreting and applying globally recognized standards when analyzing CAD models, 2D technical drawings, material specifications, and process requirements.
We operate in alignment with a wide range of standards and norms, including ISO, ASTM, ASME, DIN, JIS, BSI, CEN, SAE, API, AWS, DNV, and more. These references are essential to how we approach material classification, dimensional tolerancing, surface finish expectations, welding qualifications, and mechanical testing protocols.
Every component is manufactured in strict accordance with your technical specifications and fully aligned with internationally accepted quality and performance criteria.
We have your parts manufactured in accordance with international standards.
INDUSTRIES WE SERVE
We support a wide range of industrial sectors with advanced manufacturing capabilities including investment casting, sand casting, die casting, gravity casting, centrifugal casting, CNC machining, plastic injection molding, sheet metal fabrication, welding, and surface treatment. We produce custom metal and plastic components in various grades of carbon steel, alloy steel, stainless steel, ductile iron, gray iron, aluminum alloys, brass, bronze, and engineering plastics.
We supply the automotive industry with structural and functional parts such as engine brackets, transmission housings, axle covers, differential cases, steering knuckles, control arms, torque rods, engine supports, timing covers, oil pump bodies, flywheel housings, turbocharger housings, intake and exhaust manifolds, heat shields, engine cradles, mounting flanges, brake caliper supports, brake carrier brackets, stabilizer bar links, crossmembers, suspension arms, subframe brackets, and powertrain casings. These parts are manufactured with precision and durability to withstand vibration, thermal load, and mechanical stress.
For the aerospace industry, we provide lightweight and high-strength components such as mounting brackets, engine casing segments, landing gear elements, seat frame supports, fuel manifold bodies, hydraulic system blocks, actuation system parts, sensor brackets, turbine duct flanges, high-precision fastener blocks, machined fittings, aluminum housings, cable support plates, and flap mechanism components. These parts are typically produced from high-grade aluminum alloys and stainless steels to meet stringent aerospace quality standards.
In the general machinery sector, we manufacture mechanical parts such as gear housings, coupling flanges, bearing carriers, spindle shafts, guide rails, drive arms, valve blocks, motor bases, machine frames, gear covers, end plates, hydraulic cylinder caps, levers, actuator bodies, support columns, robotic arms, tensioner brackets, and motor enclosures. Our CNC machining and casting capabilities support the production of both dynamic and static components used in industrial equipment.
For the railway industry, we supply critical components including coupler yokes, bogie side brackets, axle box housings, traction motor frames, suspension links, brake caliper carriers, shock absorber brackets, pivot arms, draw gear supports, rail clamps, connection flanges, guide supports, mounting shoes, and heavy-duty fastening elements. These parts are often produced from ductile iron and alloyed steels to handle high impact and fatigue conditions.
In the petrochemical industry, we produce corrosion-resistant and pressure-rated parts such as valve bodies, pump casings, flange adapters, sealing rings, pipe connectors, gland plates, burner heads, flow diverter housings, filter covers, heat exchanger plates, instrument enclosures, nozzle adapters, and custom brackets for process systems. Materials such as stainless steel, duplex alloys, and bronze are selected for their resistance to chemicals and high temperatures.
For construction and earthmoving machinery, we manufacture large, wear-resistant and load-bearing parts including loader arms, boom sections, bucket links, pivot shafts, undercarriage supports, stabilizer brackets, mounting hinges, cylinder brackets, structural joints, protective shields, lifting points, gripper claws, track rollers, support beams, swing brackets, and cover panels. These parts are typically produced through casting and welding for high mechanical strength.
In the truck and trailer sector, we supply robust parts including fifth wheel couplings, suspension hangers, landing gear brackets, chassis connectors, axle mounts, light housings, crossmembers, tow bar components, air tank supports, brake chamber flanges, frame clamps, underrun protection brackets, coupling supports, and structural reinforcement plates. These parts are produced to meet the rugged demands of heavy transportation equipment.
For the energy and power industry, we manufacture key components such as transformer tanks, cooling fins, generator housing panels, turbine casings, insulator supports, terminal boxes, fan impellers, rotor shaft components, grounding connectors, enclosures for electrical systems, contactor housings, and custom parts for power distribution systems. Parts are produced to support thermal stability, electrical insulation, and long-term reliability.
