Be sure!
We control the parts according to your checklists before shipment.
-Dimensional Controls
-Visual Controls
-Packaging Controls
-Critical Product Characteristics Check
-and many more…
SERVICE DETAILS
Dimensional Controls
Dimensional controls involve meticulous verification of all physical aspects of the product to ensure compliance with the design and engineering specifications. Using advanced tools such as calipers, micrometers, and CMM (Coordinate Measuring Machines), inspectors measure dimensions like length, width, height, diameter, and thickness. Every measured value is cross-checked against the tolerances listed in engineering drawings or customer requirements. This process helps identify any potential issues such as improper machining, shrinkage, or deformation that could affect product functionality. Tolerances can vary depending on product type, industry standards, and intended usage. For example, aerospace parts often require extremely tight tolerances compared to consumer goods.
Key Steps:
- Identifying all critical dimensions from engineering documents.
- Utilizing calibrated measuring tools for precise assessments.
- Documenting findings and ensuring deviations (if any) are within acceptable tolerances.
- Ensuring that all parts are consistent, especially in mass production.
Visual Inspection Testing and Controls
Visual controls focus on identifying surface defects, color discrepancies, or material inconsistencies that could affect both appearance and performance. Inspections are typically done under controlled lighting conditions to make it easier to spot surface imperfections, such as cracks, scratches, corrosion, or deformation. This process often includes both naked-eye examination and the use of magnification tools or specific light techniques, such as fluorescent or UV lighting, to detect minor defects invisible to the naked eye. In addition to appearance, visual inspections also verify that surface finishes, coatings, or paints have been applied uniformly and adhere to standards.
Key Steps:
- Inspecting surfaces for dents, cracks, scratches, and wear.
- Ensuring uniform application of finishes and coatings.
- Utilizing magnifying instruments for hard-to-see areas.
- Performing inspections in well-lit environments to catch inconsistencies.
Packaging Controls
Packaging controls involve inspecting both the materials and methods used to pack products before shipment. The goal is to ensure that the product arrives undamaged and in optimal condition. Packaging materials, such as boxes, protective foam, pallets, and strapping, are evaluated for durability, environmental conditions, and fit. Inspectors assess whether products are secured properly to avoid shifting or damage during transit. Furthermore, they confirm that the labeling, barcoding, and customer-specific requirements are met, including any international shipping standards or restrictions.
Key Steps:
- Inspecting the strength and integrity of packaging materials.
- Ensuring that products are adequately cushioned to prevent damage during transit.
- Verifying compliance with packaging regulations (e.g., ISPM 15 for wooden materials).
- Ensuring correct labeling, documentation, and barcoding for shipping accuracy.
Critical Product Characteristics Check
Critical product characteristics check focuses on verifying key elements that are essential for a product’s performance, safety, and regulatory compliance. These may include mechanical properties, chemical composition, hardness, tensile strength, and fatigue resistance, depending on the application. Critical characteristics are identified during the design phase and are typically non-negotiable; any deviation may result in product failure or safety risks. Special testing methods, such as non-destructive testing (NDT), metallurgical analysis, and destructive tests, may be used to confirm that these critical characteristics meet or exceed the required standards.
Key Steps:
- Identifying critical dimensions, materials, and performance criteria.
- Performing specialized testing (tensile, hardness, NDT, etc.).
- Verifying compliance with industry or regulatory standards (ISO, ASTM, etc.).
- Ensuring that the product performs as intended under real-world conditions.
These steps ensure that each product leaving the facility is fully compliant with customer requirements and regulatory standards, and is ready for use or sale without further modifications.
Supplier Quality Engineering and Inspection Service Company in TURKEY
Inspection Service Company in TURKEY
Quality Engineering and Supplier Quality Engineering Service Company in Turkey
Supplier Quality Engineering and Inspection Service Company in TURKEY