ISO 8062-3 Sand Casting Linear Dimensional Tolerances

DCT: Dimensional casting tolerance
DCTG: Dimensional casting tolerance grade ( The total range, divide by 2 to get the individual ± tolerance)- total band (upper limit – lower limit)

Dimensional casting tolerance grades for long-series production raw castings

MethodDimensional casting tolerance grade (DCTG) for casting material
SteelGrey cast ironSG cast ironMalleable cast iron
Sand cast, hand moulding11 to 1411 to 1411 to 1411 to 14
Sand cast, machine moulding and shell moulding8 to 128 to 128 to 128 to 12

Dimensional casting tolerance grades for short-series or single-production raw castings

MethodMoulding materialDimensional casting tolerance grade (DCTG) for casting material
SteelGrey cast ironSG cast ironMalleable cast iron
Sand cast, hand mouldingClay-bonded13 to 1513 to 1513 to 1513 to 15
Chemically bonded12 to 1411 to 1411t o 1411 to 14

Linear dimensional sand casting tolerances (DCT)a

Nominal dimensions related to the moulded partDCT8DCT9DCT10DCT11DCT12DCT13DCT14DCT15DCT15wtb
–≤ 10±0.5±0.75±1±1.4±2.1––––
> 10≤ 16±0.55±0.8±1.1±1.5±2.2––––
> 16≤ 25±0.6±0.85±1.2±1.6±2.3±3±4±5±6
> 25≤ 40±0.65±0.9±1.3±1.8±2.5±3.5±4.5±5.5±7
> 40≤ 63±0.7±1±1.4±2±2.8±4±5±6±8
> 63≤ 100±0.8±1.1±1.6±2.2±3±4.5±5.5±7±9
>100≤ 160±0.9±1.25±1.8±2.5±3.5±5±6±8±10
>160≤ 250±1±1.4±2±2.8±4±5.5±7±9±11
>250≤ 400±1.1±1.6±2.2±3.1±4.5±6±8±10±12.5
>400≤ 630±1.3±1.8±2.5±3.5±5±7±9±11±14
>630≤1000±1.4±2±3±4±6±8±10±13±16
>1000≤ 600±1.6±2.3±4±5±7±9±12±15±19
> 1600≤2500±1.9±2.7±4±5±8±11±13±17±21
>2500≤4000±2.2±3.1±5±6±9±12±15±19±25
>4000≤6300–±3.5±5±7±10±14±18±22±28
>6300≤10000––±6±8±12±16±20±25±32

a For wall thicknesses in grade DCTG 1 to DCTG 15, one grade coarser applies
b Grade DCTG 15wt (wall thickness) exists only for wall thicknesses of castings generally specified to DCTG 15.

Linear dimensional tolerance for dimensional casting tolerance grade (DCTG)a

Nominal dimensions related to the moulded partDCTG8DCTG9DCTG10DCTG11DCTG12DCTG13DCTG14DCTG15DCTG 15wtb
–≤ 1011.522.84.2––––
> 10≤ 161.11.62.234.4––––
> 16≤ 251.21.72.43.24.6681012
> 25≤ 401.31.82.63.65791114
> 40≤ 631.422.845.68101216
> 63≤ 1001.62.23.24.469111418
> 100≤ 1601.82.53.65710121620
> 160≤ 25022.845.6811141822
>250≤ 4002.23.24.46.2912162025
>400≤ 6302.63.6571014182228
>630≤10002.84681116202532
>1000≤16003.24.6791318232937
> 1600≤25003.85.48101521263342
>2500≤40004.46.29121724303849
>4000≤6300–710142028354456
>6300≤10000––11162332405064

a For wall thicknesses in grade DCTG 1 to DCTG 15, one grade coarser applies
b Grade DCTG 15wt (wall thickness) exists only for wall thicknesses of castings generally specified to DCTG 15.

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