PPAP Control and Part Approval Process

PPAP FAI Control in Turkey

Work With Expert

Modulus Metal is your address for prototype and pre-serial steps through Consulting. We examine your parts and PPAP documents to help you during the approval process.

PPAP Levels:

Level 1 – Part Submission Warrant (PSW) only
Level 2 – PSW with product samples and limited supporting data
Level 3 – PSW with product samples and complete supporting data
Level 4 – PSW and other requirements as defined by the customer
Level 5 – PSW with product samples and complete supporting data available for review at the supplier’s manufacturing location

PPAP Documents:

  1. Design Records
    – For proprietary components/details
    – for all other components/details
  2. Engineering Change Documentations, if any
  3. Customer Engineering approval, if required
  4. Design Failure Mode and Effect Analysis (DFMEA)
  5. Process Flow Diagrams
  6. Process Failure Mode and Effect Analysis (PFMEA)
  7. Control Plan
  8. Measurement System Analysis Studies
  9. Dimensional Results
  10. Material, Performance Test Results
  11. Initial Process Studies
  12. Qualified Laboratory Documentation
  13. Appearance Approval Report (AAR), if applicable
  14. Sample Product
  15. Master Sample
  16. Checking Aids
  17. Records of Compliance with Customer-Specific Requirements
  18. Part Submission Warrant (PSW)

Standards: IATF 16949, AS9145, ISO 9001

PPAP FAI Control in Turkey

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