PET – Amorphous vs Semi-Crystalline

This comparison presents the key properties of unfilled PET in its amorphous and semi-crystalline forms. The table covers physical, mechanical, thermal, electrical, optical, processing, durability, environmental, and recycling-related properties.

PropertyPET – Unfilled, AmorphousPET – Unfilled, Semi-Crystalline
DesignationPolyethylene Terephthalate (unfilled, amorphous)Polyethylene Terephthalate (unfilled, semi-crystalline)
Typical usesBlow molded bottles, packaging film, film, photographic and x-ray film, audio/visual tapes, industrial strapping, capacitor film, drawing office transparencies, fibers.Electrical fittings and connectors, audio/visual tapes, industrial strapping, capacitor film, fibers.
Compositional summary(CO-(C6H4)-CO-O-(CH2)2-O)n(CO-(C6H4)-CO-O-(CH2)2-O)n
Material familyPlastic (thermoplastic, amorphous)Plastic (thermoplastic, semi-crystalline)
Base materialPET (Polyethylene terephthalate)PET (Polyethylene terephthalate)
Polymer codePETPET
Polymer100 %100 %
Density1.29 – 1.39 g/cm³1.37 – 1.4 g/cm³
Young’s modulus2.8 – 3 GPa2.76 – 3.1 GPa
Specific stiffness2.06 – 2.28 MN.m/kg1.99 – 2.24 MN.m/kg
Yield strength (elastic limit)50 – 55 MPa65 – 70 MPa
Tensile strength55 – 60 MPa70 – 75 MPa
Specific strength36.9 – 41.6 kN.m/kg46.9 – 50.6 kN.m/kg
Elongation280 – 320 % strain65 – 75 % strain
Compressive modulus2.76 – 4.14 GPa2.76 – 4.14 GPa
Compressive strength50 – 60 MPa75.8 – 103 MPa
Flexural modulus2.41 – 3.09 GPa2.99 – 3.09 GPa
Flexural strength (modulus of rupture)50 – 60 MPa70 – 75 MPa
Shear modulus0.994 – 1.49 GPa0.994 – 1.49 GPa
Bulk modulus4.94 – 5.19 GPa4.94 – 5.19 GPa
Poisson’s ratio0.381 – 0.3960.381 – 0.396
Shape factor5.64.9
Hardness – Vickers2 – 5 HV17 – 20 HV
Hardness – Rockwell M28 – 3082 – 87
Hardness – Rockwell R45 – 50120 – 125
Elastic stored energy (springs)430 – 524 kJ/m³709 – 853 kJ/m³
Fatigue strength at 10^7 cycles19.3 – 29 MPa19.3 – 29 MPa
Fracture toughness4.75 – 5.25 MPa.m^0.54.75 – 5.25 MPa.m^0.5
Toughness (G)7.76 – 9.54 kJ/m²7.62 – 9.54 kJ/m²
Impact strength, notched 23 °C6.19 – 6.83 kJ/m²2.86 – 3.15 kJ/m²
Impact strength, unnotched 23 °C590 – 600 kJ/m²590 – 600 kJ/m²
Melting pointNA
(Amorphous PET does not have a melting temperature because it lacks a long-range, ordered crystalline structure.)
255 – 265 °C
Glass temperature60 – 84 °C68 – 80 °C
Heat deflection temperature 0.45MPa70 – 74 °C105 – 115 °C
Heat deflection temperature 1.8MPa68 – 72 °C70 – 80 °C
Maximum service temperature55 – 65 °C115 – 120 °C
Minimum service temperature-58 – -38 °C-58 – -38 °C
Thermal conductivity0.138 – 0.151 W/m.°C0.138 – 0.151 W/m.°C
Specific heat capacity1.15e3 – 1.25e3 J/kg.°C1.1e3 – 1.2e3 J/kg.°C
Thermal expansion coefficient115 – 119 µstrain/°C75 – 80 µstrain/°C
Thermal shock resistance145 – 164 °C276 – 321 °C
Thermal distortion resistance0.00117 – 0.0013 MW/m0.00176 – 0.00197 MW/m
Electrical resistivity3.3e20 – 3e21 µohm.cm3.3e20 – 3e21 µohm.cm
Electrical conductivity5.75e-20 – 5.22e-19 %IACS5.75e-20 – 5.22e-19 %IACS
Dielectric constant (relative permittivity)3.5 – 3.73.5 – 3.7
Dissipation factor (dielectric loss tangent)0.003 – 0.0070.002 – 0.003
Dielectric strength (dielectric breakdown)36 – 44 MV/m16.5 – 18 MV/m
Comparative tracking index200 – 325 V200 – 325 V
Magnetic typeNon-magneticNon-magnetic
Refractive index1.57 – 1.581.57 – 1.58
TransparencyOptical qualityOpaque
Acoustic velocity1.43e3 – 1.51e3 m/s1.41e3 – 1.5e3 m/s
Mechanical loss coefficient (tan delta)0.00966 – 0.01450.00966 – 0.0145
Contains >5wt% critical elements?NoNo
Water absorption @ 24 hrs0.14 – 0.18 %0.1 – 0.2 %
Water vapor transmission0.464 – 0.707 g.mm/m².day0.464 – 0.707 g.mm/m².day
Permeability (O2)1.2 – 2.77 cm³.mm/m².day.atm1.2 – 2.77 cm³.mm/m².day.atm
Polymer injection moldingAcceptableAcceptable
Polymer extrusionLimited useLimited use
Polymer thermoformingAcceptableLimited use
Linear mold shrinkage0.3 – 0.5 %1.5 – 1.7 %
Melt temperature260 – 280 °C260 – 280 °C
Mold temperature20 – 30 °C125 – 145 °C
Molding pressure range13.8 – 48.1 MPa13.8 – 48.1 MPa
Water (fresh)ExcellentExcellent
Water (salt)ExcellentExcellent
Weak acidsAcceptableAcceptable
Strong acidsUnacceptableUnacceptable
Weak alkalisAcceptableAcceptable
Strong alkalisLimited useLimited use
Organic solventsLimited useLimited use
Oxidation at 500CUnacceptableUnacceptable
UV radiation (sunlight)FairFair
FlammabilityHighly flammableHighly flammable
Embodied energy, primary production78.4 – 86.4 MJ/kg78.4 – 86.4 MJ/kg
CO2 footprint, primary production2.59 – 2.86 kg/kg2.59 – 2.86 kg/kg
Water usage126 – 140 l/kg126 – 140 l/kg
Polymer extrusion energy5.82 – 6.43 MJ/kg5.8 – 6.42 MJ/kg
Polymer extrusion CO20.437 – 0.483 kg/kg0.435 – 0.481 kg/kg
Polymer extrusion water4.83 – 7.24 l/kg4.82 – 7.23 l/kg
Polymer molding energy18.7 – 20.6 MJ/kg18.2 – 20.1 MJ/kg
Polymer molding CO21.4 – 1.55 kg/kg1.36 – 1.51 kg/kg
Polymer molding water12.6 – 18.9 l/kg12.4 – 18.6 l/kg
Coarse machining energy0.864 – 0.954 MJ/kg1.08 – 1.19 MJ/kg
Coarse machining CO20.0648 – 0.0716 kg/kg0.0811 – 0.0896 kg/kg
Fine machining energy4.36 – 4.82 MJ/kg6.54 – 7.22 MJ/kg
Fine machining CO20.327 – 0.361 kg/kg0.49 – 0.542 kg/kg
Grinding energy8.25 – 9.11 MJ/kg12.6 – 13.9 MJ/kg
Grinding CO20.618 – 0.684 kg/kg0.945 – 1.04 kg/kg
Embodied energy, recycling26.8 – 29.6 MJ/kg26.8 – 29.6 MJ/kg
CO2 footprint, recycling1.45 – 1.6 kg/kg1.45 – 1.6 kg/kg
Recycle fraction in current supply20 – 22.1 %20 – 22.1 %
Heat of combustion (net)23 – 24.2 MJ/kg23 – 24.2 MJ/kg
Combustion CO22.24 – 2.35 kg/kg2.24 – 2.35 kg/kg