Manufacturing Processes — Typical Ra Ranges & Rz/Ra Factors
Typical Ra ranges and Rz/Ra ratios. Values are indicative; actual results depend on machine condition, feeds, speeds, tool geometry, and workpiece material.
Process
Ra Range (μm)
Ra Range (μin)
Rz/Ra
N-Grade Range
Range Bar
ISO Roughness Grade (N-Scale) — ISO 1302:2002 Annex I, Table I.2
N Grade
Ra (μm)
Ra (μin)
Rz ≈ ×6 (μm)
λc (mm)
ln (mm)
ISO 4287:1997 — Surface Profile Parameter Reference
Parameters defined in ISO 4287:1997 (BS EN ISO 4287:1998+A1:2009). First letter: R=roughness, W=waviness, P=primary profile. Same definitions apply to all three profiles.
§4.1 — Amplitude Parameters (Peak and Valley)
Symbol
Name
Definition (ISO 4287:1997)
Formula
Rp/Wp/Pp
Maximum profile peak height
Largest profile peak height Zp within a sampling length lr
max(Zp) in lr
Rv/Wv/Pv
Maximum profile valley depth
Largest profile valley depth Zv within a sampling length lr
max(Zv) in lr
Rz/Wz/Pz
Maximum height of profile
Rp + Rv within ONE sampling length. Formerly called Ry. Old ten-point Rz no longer ISO-standardized.
Rz = Rp + Rv
Rc/Wc/Pc
Mean height of profile elements
Mean value of all profile element heights Zt within sampling length
Rc=(1/m)·ΣZtᵢ
Rt/Wt/Pt
Total height of profile
Largest Zp + Zv over EVALUATION LENGTH ln. Rt ≥ Rz always.
Rt over ln
§4.2 — Amplitude Parameters (Average of Ordinates)
Symbol
Name
Definition
Formula
Ra/Wa/Pa
Arithmetical mean deviation
Mean of |Z(x)| within sampling length. Most used parameter globally.
Ra=(1/l)·∫|Z(x)|dx
Rq/Wq/Pq
Root mean square deviation
RMS of Z(x) within sampling length. Rq ≈ 1.11×Ra for Gaussian surface.
Rq=√(1/l·∫Z²dx)
Rsk/Wsk/Psk
Skewness of profile
Mean cube of Z(x) / Rq³. Asymmetry: Rsk<0 = more valleys; Rsk>0 = more peaks.
Rsk=(1/Rq³)·(1/l·∫Z³dx)
Rku/Wku/Pku
Kurtosis of profile
Mean 4th power of Z(x) / Rq⁴. Sharpness of height distribution. Gaussian ≈ 3.
Rku=(1/Rq⁴)·(1/l·∫Z⁴dx)
§4.3 — Spacing Parameters
Symbol
Name
Definition
Note
RSm/WSm/PSm
Mean width of profile elements
Mean of all profile element widths Xs within sampling length. Needs height AND spacing discrimination.
RSm=(1/m)·ΣXsᵢ
RPc/WPc/PPc
Peak count number (§4.3.2)
L / RSm in reference length L (default 10 mm). Height discrimination ±0.5 μm recommended.
RPc = L / RSm
§4.4 — Hybrid Parameters
Symbol
Name
Definition
Formula
RΔq/WΔq/PΔq
Root mean square slope
RMS of ordinate slopes dZ/dX within sampling length. Strongly depends on ordinate spacing ΔX.
RΔq=√(1/l·∫(dZ/dX)²dx)
§4.5 — Curves and Related Parameters (Abbott-Firestone)
Symbol
Name
Definition
Note
Rmr(c)
Material ratio of the profile
Ml(c)/ln — ratio of material length at section level c to evaluation length. Defines Abbott-Firestone curve.
Rmr(c)=Ml(c)/ln
Rδc
Profile section height difference
Vertical distance between two section levels of given material ratio on the Abbott-Firestone curve.
Rδc=C(Rmr1)−C(Rmr2)
Rmr
Relative material ratio
Material ratio at level Rδc relative to reference C0. Used for plateau honing analysis (ISO 13565-2/3).