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For the automobile industry, Modulus Metal offers a variety of investment casting component options. We have been a significant partner to the automotive industry for many years, and we will continue to expand and change to suit the industry’s evolving needs. Our performance-critical components assist automakers in adhering to the most recent criteria for better fuel efficiency and lower emissions. Because the goods we make must function in conditions with high temperatures and pressures, we must provide a safe solution to guarantee that we can give clients a product that is both safe and durable.

Our areas of competence include the design and production of a wide range of steel, brass, and aluminum automotive parts.

Investment Casting Automotive Industry Parts
Rocker Arms
Shift Forks
Stator
Brackets
Start/Stop switch housing
Gearbox components
Vehicle door handles
Mounting Bracket
Wheel carrier
High-Pressure Common Rail
Engine Parts
Drum Gear Shifts Parts
Impeller and compressor wheels
Volutes
Drive shaft components
Exhaust systems
Clutch components
Manifold
Lower Support
Housings
Lock Parts
Lock Housing
Nozzle Ring
Turbine Scroll
EGR Valves & Components EGR
Sensor Components
EGR Housing
Injection Clamp

We rely on a special sector of the automotive industry, which includes huge specialty vehicles, forklifts, tractors, agricultural machinery, and construction equipment. For your off-road vehicles and heavy machines, you demand replacement parts to be of the highest caliber and performance. For more than 60 years, Modulus Metal has manufactured cutting-edge metal casting solutions. Our involvement in precise casting for the automotive industry is mostly focused on the aftermarket, or replacement parts not produced by the original manufacturer. Investment casting is a very precise technique with advanced design possibilities that makes it perfect for producing aftermarket parts for heavy equipment, off-road vehicles, and heavy trucks.

Precision casting is an effective procedure that creates dependable replacement components for many applications, including construction and agricultural machinery, with lower costs and shorter lead times than fabrication and machining. Several metal casting quality inspections are used by Modulus Metal to ensure that every part and component adheres to our strict tolerances and high standards. Our team will work with you and is made up of knowledgeable, highly qualified engineers, toolmakers, foundry and production professionals. To get started on your automobile investment casting requirements, let us know your specifications, timeframe, preferences, and budget.

For automotive parts and components to retain their quality over use, abuse, and environmental factors, they must be resilient. Producing intricate automobile products is where metal casting shines. In order to create castings that precisely fit your specific design with tight tolerances, Modulus Metal uses tested casting procedures that have been established over decades of expertise.

Excellent corrosion resistance and strong load-bearing qualities are made possible by the lost wax casting method. Modulus Metal can assist you with your automobile demands if you’re seeking for precise replacement parts with high quality standards. If you’re seeking for aftermarket off-road vehicle and heavy truck parts, get in touch with us. Manufacturers depend on Modulus Metal castings since we use strictly regulated procedures and specifications.

All of our automotive goods and spare parts are produced on demand in Turkey in accordance with client requirements.

For more information on automotive precision casting, call Modulus Metal or request a quote right away.

Agricultural parts must be strong enough to withstand harsh conditions. Investment casting, a type of lost wax casting, can create durable parts with precise details that can handle heavy loads and resist corrosion. Additionally, this method is efficient and cost-effective for various industries, as it allows for faster production and low tooling costs. At Modulus Metal, we have the expertise to handle all aspects of your project, from raw casting to full manufacturing and assembly.

Agricultural Parts provided by Modulus Metal:

• Rotating disks
• Pivotal parts
• Clutch pins
• Components and hardware for vehicles
• Manifold and bracket systems
• Levers, handles, and latches
• Components for waste management equipment
• Pump valves and valve components
• Devices for measurement and control

Modulus Metal provides high-precision investment castings (or lost wax castings) pump and valve applications.

For all pump and valve combinations, we provide castings made of stainless steel, ductile iron, bronze, brass and copper. Our casting capabilities for pumps and valves include:

• Check valves
• Rotary control valves
• Gate valves
• Plug valves

Precision investment castings are offered by Modulus Metal for a wide range of hydraulic and pneumatic equipment as well as fluid handling applications. The investment casting method gives us a great deal of design flexibility and enables us to produce a variety of pieces. Because of our extensive experience working with big pump manufacturers, we are familiar with the most, if not all, of the ferrous and non-ferrous alloys used in the development and construction of pumps.

We have provided castings for pumps and valves for a variety of industries, including:

• Mining
• Agriculture
• Heavy industry
• Construction
• Aerospace and a host of other industries.

Most likely, we can pour a pump or valve casting that satisfies all industry and/or application standards, surpasses your expectations, and is made from any typical alloy if you need pump or valve components. We take great satisfaction in producing big numbers of high-quality pump and valve castings that are free of sharp edges and pockets and have the best final product in the market for our customers.

You should choose Modulus Metal as your supplier for precision investment castings for a number of reasons. Our knowledgeable staff takes the following strategy to meet your investment casting demands since they are results-oriented.

Advantages of Modulus Metal in Investment Casting Foundry Business
Modulus Metal has a unique group of highly qualified, extremely experienced toolmakers, engineers, and foundry and production workers on our team.
Cantered on engineering with a metal casting emphasis
Assured consistency in quality
A variety of materials, such as ferrous and non-ferrous alloys
Extensive knowledge of intricate geometries and challenging parts to manufacture
Competent to manage investment castings in high volume
Your tools are built to order in-house.
Investment castings and casting-based assemblies in one place

Eg. : S235JOC Steel
(Steel Number acc. to EN 10027-2: 1.0115)

S : Structural Steel

235 : Minimum yield strength in MPa (the character for the determined minimum value of the yield strength for thicknesses <16 mm in MPa

J : min. 27 J notch impact energy

0 : at O °C

C : with particular cold formability (Suitability for: Cold flanging, Cold roll forming, Cold drawing)

PLAMA CUTTING TYPES OFFERED BY MODULUS METAL

Precision Plasma Systems : To obtain the best cuts on a variety of conductive materials, use a variety of gases including oxygen, nitrogen, or a mixture of hydrogen, argon, and nitrogen. These CNC-controlled devices are made to generate the most accurate cuts possible with plasma.

Conventional plasma systems: Typical shop air is used as the plasma gas in conventional plasma systems, and the torch’s nozzle determines the form of the arc. Handheld systems fall under the category of traditional plasma systems, as do uses where the tolerance of the materials being cut is smaller. Even though two kinds of plasma cutting are prevalent, the other kind is more exact.

LASER CUTTING TYPES OFFERED BY MODULUS METAL

Fusion cutting, flame cutting, and remote cutting are the three main types of laser cutting.

Which Laser Cutting Techniques are Used for Sheet Metal?

Fiber Lasers, CO2 Lasers, Direct-Diode lasers

BENDING METHODS TYPES OFFERED BY MODULUS METAL

Air Bending: Air bending is a method of bending a workpiece by bringing it into contact with the edge of a die and the tip of a punch. The punch is pushed past the top of the die into a V-shaped opening, without coming into contact with the bottom of the V. The size of the V-shaped opening at the bottom of the die determines the inside radius of the bend. The operator can switch out the bottom dies to make adjustments or change the design. Air bending is not typically done on older mechanical machines.

Bottom bending: Bottom bending involves using die angles that match the intended angle of the workpiece. The workpiece is pressed against the die, and the radius of the punch is forced into the material to create the angle. When the pressure is released, the material will spring back slightly, so it’s important to over-bend the material by a few degrees to account for this springback.

Coining: Coining is a bending method that involves stamping the workpiece between a punch and a die. The right amount of pressure allows the punch tip to penetrate and flow into the material, resulting in an accurate and highly repeatable bend. This method can be used with older machines as well.

PRESS BRAKE TOOLING TYPES OFFERED BY MODULUS METAL

It is important to verify that the punch and die tooling meets the manufacturer’s specifications and tolerances every time they are used. The operator is responsible for ensuring that the tooling fits properly and making any necessary adjustments.

There are several types of dies that can be used in press brake operations, including:

• Rocker-type dies, which bend metal by moving up and down and side to side
• V-dies, which are used to create V-shaped bends
• Multiple bend dies, which are designed to form specific shapes and can make several bends in one motion
• Acute-angle dies, which are used to create acute, obtuse, and right angles
• Seaming dies, which create seams in sheets and tubes
• Offset dies, which are punch and die sets that create two angles with a “Z” shape
• Curling dies, which are used to curl and coil the edges of sheets
• Gooseneck dies, which are used to clear flanges or protrusions on workpieces

WELDING TYPES OFFERED BY MODULUS METAL

SMAW, or shielded metal arc welding

A flux-coated electrode is used in shielded metal arc welding (SMAW) to produce a weld. Heavy-duty applications frequently use this kind of welding. The earliest type of welding is shielded metal arc welding, which is still employed in many applications today.

GMAW, or gas metal arc welding

A wire electrode is fed through a cannon in gas metal arc welding (GMAW). Because it is effective and creates welds of good quality, this sort of welding is frequently utilized in industries. The GMAW process type is MIG & MAG welding.

TIG, or tungsten inert gas welding (GTAW)

To generate a weld, TIG, also known as tungsten inert gas welding (GTAW), uses an electrode made of non-consumable tungsten. Due of the smooth, accurate welds it creates, TIG welding is frequently employed for smaller jobs.

Flux Cored Arc Welding (FCAW)

Flux-filled tubular wire is used in the Flux Cored Arc Welding (FCAW) method of arc welding. The flux core wire aids in producing high-quality welds by shielding them from contaminants.

Submerged Arc Welding (SAW)

With the help of an electrical arc that is submerged beneath the weld puddle’s surface, Submerged Arc Welding (SAW) joins metals together. SAW is an extremely flexible welding technique that can be used to join a wide variety of metal kinds. In heavy-duty applications where great strength and toughness are necessary, the technique is frequently used.