Modulus Metal: Hazelnut Procurement Guide from Turkey

Procurement hazelnut testing control Turkey Blacksea Zonguldak Ordu Giresun Trabzon Artvin Sakarya Duzce

Modulus Metal: Inspection, Testing, Quality Control, Supply and Consultancy Service Provider in Turkey

Modulus Metal specializes in the procurement of high-quality hazelnuts from the Blacksea region in Turkey. As a leading provider of hazelnut sourcing services, the company helps companies buy hazelnuts in good condition from trusted suppliers in Turkey.

The company understands the importance of quality when it comes to hazelnuts, which is why it places a strong emphasis on quality control. Before any hazelnuts are shipped to customers, the company conducts a thorough inspection of both the hazelnuts and the packaging to ensure that they meet the necessary quality standards.

Procurement hazelnut testing control inspection Turkey Blacksea Zonguldak Ordu Giresun Trabzon Artvin Sakarya Duzce

Modulus Metal also provides loading inspection services to ensure that the hazelnuts are loaded correctly, and in compliance with industry standards and regulations. This service includes the examination of the packaging, labeling, and documentation to ensure that the hazelnuts are packaged and transported in a manner that will preserve their quality.

With its deep knowledge of the hazelnut industry, and its commitment to quality, Modulus Metal is well-positioned to help companies source high-quality hazelnuts from the Blacksea region in Turkey. The company’s goal is to ensure that customers receive hazelnuts that meet their specific needs and requirements.

Procurement hazelnut testing control Turkey Blacksea Region Ordu Giresun Trabzon Artvin Sakarya Duzce

Procuring industrial hazelnuts can be a complex process, as it involves assessing a variety of factors to ensure that the product meets the necessary quality standards and specifications. This guide will provide an overview of the key considerations to keep in mind when procuring industrial hazelnuts.

Procurement hazelnut testing control Turkey Blacksea loading container Ordu Giresun Trabzon Artvin Sakarya Duzce

In Turkey, hazelnuts are primarily produced in the Black Sea region, which is known for having the ideal climate and soil conditions for growing hazelnuts. The most common varieties of hazelnuts grown in Turkey are:

The Tombul hazelnut is known for its high quality, both in Turkey and around the world. It’s thin-shelled, has a high fat content, and almost fully whitens (close to 100%). It is mainly grown in the regions of Giresun, Trabzon, and Ordu. The nut is full and round in shape, with an average size of 17-18 mm, a weight of 1.5-2.0 g, and a shell thickness of around 1 mm. The kernel percentage is 52-54% and the oil content is 70%. The husk usually forms in 3-4 pieces and is 2.5 times longer than the nut.

The Çakıldak variety is widely grown in the middle and high altitudes of Ordu and matures later than Tombul. It is larger and lighter than Tombul, with a size of 1.8-2.2 mm and a weight of 2 g.

Foşa is a large, glamorous variety mostly grown in Trabzon and Samsun provinces, and it also matures later than Tombul. It has a size of 18-20 mm and a weight of 1.8-2.0 g. The kernel percentage is 50% and the fat content is 65%.

Uzunmusa is the thinnest-shelled among Turkish hazelnut varieties, with a shell thickness of 0.9 mm. The fruit is 1.8 mm in size, round-shaped, and the kernel fills the shell completely. The kernel percentage is high, at 56%, and the oil ratio is 70%. The husk is 1.5 times the size of the nut, and there are more nuts per cluster than other varieties.

Yuvarlak badem and Yassı badem are long (1.5-2 times the width of the fruit), pointed, and thin-shelled. They are suitable for fresh consumption.

Furthermore, Turkish hazelnut varieties are categorized in two ways based on their commercial nut characteristics:

Giresun quality, which includes the Tombul cultivar and is grown in the region between Piraziz and Çarşıbaşı, and is known for its high fat ratio, thin shell, and high pellicle removal, and Levant quality, which includes all varieties grown in the province, and is lower quality than Giresun quality. For example, Levant Ordu, grown in Ordu; Levant Samsun, Levant Sakarya, etc.

Procurement hazelnut testing control Turkey Blacksea Ordu Giresun Trabzon Artvin Sakarya Duzce
  1. Quality Standards: It is important to ensure that the hazelnuts meet the necessary quality standards for their intended use. This may include size, cracked percentage, humidity, and sensory characteristics such as appearance, taste, and texture.
  2. Sourcing: Identify reliable suppliers who have a good track record of producing high-quality hazelnuts. It is also important to ensure that the hazelnuts are sourced from regions that have a reputation for producing high-quality hazelnuts.
  3. Testing: Before making a purchase, it is important to have the hazelnuts tested by a reputable testing laboratory to ensure that they meet the necessary quality standards. This may include tests for size, cracked percentage, humidity, and sensory characteristics.
  4. Sampling: A representative sample of the hazelnuts should be taken and examined to ensure that they meet the necessary quality standards.
  5. Packaging and Transport: Carefully consider the packaging and transport requirements of the hazelnuts to ensure that they arrive at the destination in good condition.
  6. Certifications: Confirm that the hazelnuts supplier comply with relevant certifications such as organic, Non-GMO, and food safety certifications.
Procurement hazelnut testing control loading inspection Turkey Blacksea Ordu Giresun Trabzon Artvin Sakarya Duzce

Modulus Metal: Inshell Cracked Hazelnuts Inspection and Testing Service in TURKEY

Modulus Metal Inshell Cracked Hazelnut Inspection Testing Control Service Company in Turkei Turkey

Modulus Metal company offers quality testing services for inshell cracked hazelnuts. The company follows industry standards and recognized testing methods to ensure accurate and reliable results.

The testing procedures include size, cracked percentage, humidity and any additonal testing requirements of our customers.

Inshell Cracked Hazelnut Inspection Testing Control Service Company in Turkei Turkey Modulus Metal

Size: The size of the hazelnuts is determined by sieving using standard sieves or by visual inspection. The standard sieves used for this purpose are typically based on the American or European size classification system, and the results are provided in compliance with industry standards.

Modulus Metal Inshell Cracked Hazelnut Inspection Testing Controls Services Company in Turkei Turkey Turquie

Cracked Percentage: The cracked percentage is determined by weighing the cracked and whole hazelnuts and calculating the ratio. The company provides results that comply with customer’s or industry standards.

Modulus Metal Inshell-Cracked Hazelnut Inspection Testing Control Services Company in Turkei Turkey

Humidity: Humidity is measured using a moisture meter and the results are provided within an acceptable range of humidity for hazelnuts, typically between 5-8%.

Inshell Cracked Hazelnut Inspection Testing Control Humidity Test Service Company in Turkei Turkey Modulus Metal

A representative sample of the hazelnuts is taken by selecting a random sample of the hazelnuts following a standardized sampling method such as ISO 2859-1. The sample is large enough to provide a statistically valid representation of the lot.

Modulus Metal also offers sensory testing, which involves a panel of trained testers evaluating the hazelnuts based on a set of established criteria, such as visual appearance, taste, texture, and overall quality.

Alpha toxin testing is not typically required for hazelnuts, as the risk of contamination with this toxin is considered low. However, the company is always ready to test for any potential contaminants, especially if the hazelnuts will be used in a processed food product, to ensure the safety of the product. The alpha toxin testing is peformed according AOAC 991.31 (Bt+ + B2 + G2 ) by Modulus Metal.

Modulus Metal: Gießerei für Edelstahl-Feinguss Produkte | Lieferant Hersteller Unternehmen in der TÜRKEI

Pouring Casting-Stainless Steel Investment Casting Foundry Products in TURKEY

Modulus Metal ist eine führende türkische Edelstahl-Investmentguss-Foundry, spezialisiert auf die Produktion hochwertiger Edelstahl-Investmentgussteile und als Exportunternehmen tätig. Wir exportieren unsere Produkte in viele Länder wie Frankreich, Deutschland, die Niederlande, Italien, Österreich, Belgien, USA, Kanada und den Nahen Osten.

Wir verwenden verschiedene Arten von Edelstahl für unsere Investmentgussteile, darunter 304L, 316L, 17-4PH und weitere Legierungen, diese Legierungen sind nach verschiedenen Standards wie ASMT, AISI, DIN, ASME, BSI, ISO, EN etc. zertifiziert. Diese Legierungen zeichnen sich durch ihre hohe Korrosionsbeständigkeit, hohe Festigkeit und hervorragende Oberflächenqualität aus.

Der Investmentgussprozess umfasst mehrere Schritte, beginnend mit der Erstellung eines Wachsmodells, das dem gewünschten Gussteil entspricht. Das Wachsmodell wird dann in eine Keramikform eingegossen, die als Negativform für das Gussteil dient. Das Wachsmodell wird anschließend durch Erhitzen entfernt und durch das Gießen von flüssigem Edelstahl ersetzt. Nachdem das Metall erstarrt ist und die Form entfernt wurde, werden die Gussteile abschließend bearbeitet und geschliffen.

Unsere fortschrittliche Fertigungstechnologie ermöglicht uns, Gussteile mit komplexen Geometrien und engen Toleranzen herzustellen. Toleranzen von ± 0,02 mm sind für uns kein Problem, das erreichen wir durch unsere präzise Werkzeugbau und unseren prozess des flüssigen Metallgusses.

Unsere Produktpalette umfasst eine breite Palette von Gussteilen, wie z.B. Flansche, Hohlkörper, Impeller und Ventile für unterschiedliche Industrieanwendungen. Unser erfahrenes Team arbeitet eng mit unseren Kunden zusammen, um sicherzustellen, dass die Gussteile ihre Anforderungen in Bezug auf Design, Material und Toleranzen erfüllen.

Wir sind stolz darauf, ein starkes Team von erfahrenen und qualifizierten Mitarbeitern zu haben, die dafür sorgen, dass unsere Produkte immer den höchsten Qualitätsstandards entsprechen

Modulus Metal hat umfangreiche Erfahrungen bei der Produktion von hochvolumigen Edelstahl-Investmentgussteilen. Unsere Edelstahlgussteile finden Anwendung in maritimen Produkten, die in den Tiefen des Ozeans unterwegs sind, in fortschrittlichen Flugzeugen, die durch die Lüfte fliegen, und in zahlreichen anderen Anwendungen dazwischen. Schauen Sie sich in unserer Galerie unsere ausgewählten Gussteile an, um Beispiele für unsere Edelstahlgussarbeiten zu sehen.

Edelstahlgusslegierungen Die Grundlegierungselemente jeder Nickel-Basis- oder Edelstahlgusslegierung sind Chrom, Nickel und Molybdän (oder “Moly”). Diese drei Komponenten bestimmen die Gussstruktur und die mechanischen Eigenschaften des Gussteils und sind entscheidend für die Fähigkeit des Gussteils, Wärme und / oder Korrosion zu widerstehen.

Edelstahl hat einen Mindestchromgehalt von 10,5%, wodurch er resistenter gegen korrosive Flüssigkeiten und Oxidation ist. Allerdings ist dies keine absolut. Edelstahl-Investmentgussteile sind “korrosionsbeständig”, wenn sie in Flüssigkeiten und Dämpfen unter 1200°F (650°C) verwendet werden und “hitzeresistent”, wenn sie über dieser Temperatur verwendet werden.

Already casted detail-Stainless Steel Investment Casting Foundry Products in TURKEY

Es gibt Unterschiede zwischen gegossenen und gewalzten Versionen von Edelstahl. Dies liegt an ihrer chemischen Zusammensetzung und ihrer Mikrostruktur, die durch die Herstellung des Materials, Guss oder Extrusion, beeinflusst werden. Diese Faktoren müssen bei der Wahl einer Legierung für Ihr Edelstahl-Investmentgussprojekt berücksichtigt werden.

Edelstahlguss-Karbongehalt Die Branche unterscheidet Korrosionsbeständige und hitzebeständige Edelstahlguss-Werkstoffe nach ihrem Karbongehalt. Ein Edelstahlguss muss einen geringen Karbongehalt aufweisen, um in korrosiven Umgebungen gut zu funktionieren. Daher verbessert der höhere Karbongehalt die Leistung hitzebeständiger Werkstoffe in Hochtemperatursituationen und verbessert ihre Festigkeit. Wenn Sie eine Edelstahllegierung mit hoher Hitzebeständigkeit suchen, die sich in rauen Umge

Valve Pump Impeller Investment Casting Products Components Manufacturing Precision Lost Wax Casting Foundry Company in Turkey-Modulus Metal

Modulus Metal: Stainless Steel Investment Casting Foundry Products in Turkey

Stainless Steels Investment Casting Manufacturing Supplier Modulus Metal TURKEY

Welcome to Modulus Metal, a leading manufacturer of high-quality stainless steel investment casting products based in Turkey. Our state-of-the-art facilities and skilled workforce allow us to produce precision castings for a wide range of industries and applications using investment casting process. We are proud to export our products to countries such as the USA, Canada, Germany, France and many other countries.

Investment casting is a precision casting process that involves making a wax pattern of the desired shape, coating it with a refractory material, and then heating it to melt the wax and form a ceramic mold. The molten stainless steel is then poured into the mold and allowed to cool and solidify. Once cooled, the ceramic mold is broken away, revealing the cast stainless steel component.

One of the key advantages of using stainless steel in investment casting is its excellent corrosion resistance, which makes it suitable for use in a wide range of applications, particularly in harsh environments. Stainless steel is also known for its high strength and durability, making it ideal for use in components that will be subject to high loads or wear. Additionally, stainless steel investment casting can produce highly complex and intricate shapes with a high degree of accuracy and consistency, which makes it ideal for use in precision components and equipment.

We use a variety of different types of stainless steel in our investment casting process, including:

  • Austenitic stainless steel: This type of stainless steel is the most commonly used in investment casting. It is characterized by its excellent corrosion resistance, high toughness, and ease of fabrication. Examples of austenitic stainless steels include AISI 304 (ASTM 304, ASME SA312), AISI 316 (ASTM 316, ASME SA312, DIN 1.4401, BSI 316S11)
  • Martensitic stainless steel: This type of stainless steel is known for its high strength and hardness. It is often used in investment casting applications that require high strength and wear resistance, such as gears and pump parts. Examples of martensitic stainless steels include AISI 410 (ASTM 410, ASME SA276, DIN 1.4006, BSI 410S21) and AISI 420 (ASTM 420, ASME SA276, DIN 1.4021, BSI 420S37)
  • Ferritic stainless steel: This type of stainless steel is characterized by its excellent corrosion resistance and good thermal stability. It is often used in investment casting applications that require high-temperature resistance and low thermal expansion. Examples of ferritic stainless steels include AISI 430 (ASTM 430, ASME SA268, DIN 1.4016, BSI 430S15) and AISI 446 (ASTM 446, ASME SA268, DIN 1.4762, BSI 446S19)
Stainless Steels Investment Casting Foundry Manufacturing Supplier Modulus Metal TURKEY

Our stainless steel investment castings are used in a variety of industries, including:

  • Aerospace
  • Medical Devices
  • Food Processing
  • Automotive
  • Agriculture
  • Petroleum & chemical
  • Marine
  • Power Generation

Some examples of the components we manufacture using stainless steel investment casting include:

  • Valve bodies
  • Impellers
  • Turbine blades
  • Bearings
  • Pump housings
  • Gearboxes
  • Pipe fittings
  • Firearm components
  • Medical devices and equipment
Stainless Steel Investment Casting Foundry Manufacturing Products Supplier Company in TURKEY

At Modulus Metal, we are dedicated to providing our customers with the highest-quality investment castings. Our strict quality control processes ensure that each and every one of our castings meets the most demanding industry standards and the standards like AISI, ASTM, ASME, DIN, BSI etc. Our differences are project management capabilities, experienced in export, foreign customer requirements, easy to communication, high skilled experienced engineers, always available to give prompt feedbacks. Our experienced engineers are well-versed in export regulations and requirements, and are able to work closely with our clients to ensure that their specific needs are met. We are committed to providing prompt and responsive customer service, and are always available to give feedbacks to clients on their projects. Contact us today to learn more about how we can meet your stainless steel investment

Pouring Stainless Steel Investment Casting Foundry Manufacturing Products Supplier Company in TURKEY

Investment Casting Parts Manufacturing for Automotive Industry in TURKEY | Modulus Metal

Common rail diesel nozzle Investment Casting Products Foundry Supplier in Turkey-Modulus Metal

For the automobile industry, Modulus Metal offers a variety of investment casting component options. We have been a significant partner to the automotive industry for many years, and we will continue to expand and change to suit the industry’s evolving needs. Our performance-critical components assist automakers in adhering to the most recent criteria for better fuel efficiency and lower emissions. Because the goods we make must function in conditions with high temperatures and pressures, we must provide a safe solution to guarantee that we can give clients a product that is both safe and durable.

Our areas of competence include the design and production of a wide range of steel, brass, and aluminum automotive parts.

Investment Casting Automotive Industry Parts
Rocker Arms
Shift Forks
Stator
Brackets
Start/Stop switch housing
Gearbox components
Vehicle door handles
Mounting Bracket
Wheel carrier
High-Pressure Common Rail
Engine Parts
Drum Gear Shifts Parts
Impeller and compressor wheels
Volutes
Drive shaft components
Exhaust systems
Clutch components
Manifold
Lower Support
Housings
Lock Parts
Lock Housing
Nozzle Ring
Turbine Scroll
EGR Valves & Components EGR
Sensor Components
EGR Housing
Injection Clamp

We rely on a special sector of the automotive industry, which includes huge specialty vehicles, forklifts, tractors, agricultural machinery, and construction equipment. For your off-road vehicles and heavy machines, you demand replacement parts to be of the highest caliber and performance. For more than 60 years, Modulus Metal has manufactured cutting-edge metal casting solutions. Our involvement in precise casting for the automotive industry is mostly focused on the aftermarket, or replacement parts not produced by the original manufacturer. Investment casting is a very precise technique with advanced design possibilities that makes it perfect for producing aftermarket parts for heavy equipment, off-road vehicles, and heavy trucks.

Investment Casting Lost Wax Precision Automotive Industry truck-cab-mounting-bracket-supplier foundry in Turkey-Modulus Metal
Truck Cab Mounting Bracket

Precision casting is an effective procedure that creates dependable replacement components for many applications, including construction and agricultural machinery, with lower costs and shorter lead times than fabrication and machining. Several metal casting quality inspections are used by Modulus Metal to ensure that every part and component adheres to our strict tolerances and high standards. Our team will work with you and is made up of knowledgeable, highly qualified engineers, toolmakers, foundry and production professionals. To get started on your automobile investment casting requirements, let us know your specifications, timeframe, preferences, and budget.

Manufacturing rocker arm Investment Casting Foundry Products Supplier Company in Turkey
Rocker Arm

For automotive parts and components to retain their quality over use, abuse, and environmental factors, they must be resilient. Producing intricate automobile products is where metal casting shines. In order to create castings that precisely fit your specific design with tight tolerances, Modulus Metal uses tested casting procedures that have been established over decades of expertise.

Camshaft housing with rocker arm Investment Casting Foundry Products Supplier Company in Turkey
Camshaft housing with rocker arm

Excellent corrosion resistance and strong load-bearing qualities are made possible by the lost wax casting method. Modulus Metal can assist you with your automobile demands if you’re seeking for precise replacement parts with high quality standards. If you’re seeking for aftermarket off-road vehicle and heavy truck parts, get in touch with us. Manufacturers depend on Modulus Metal castings since we use strictly regulated procedures and specifications.

All of our automotive goods and spare parts are produced on demand in Turkey in accordance with client requirements.

For more information on automotive precision casting, call Modulus Metal or request a quote right away.

Investment_Casting_Precision_Parts_Automotive_Machinery_Agricultural_Defence_Energy_Medical_Foundry_in_Turkey-Modulus_Metal
Valve&Pump Investment Casting Precision Lost Wax Casting Foundry Exporter Company in Turkey-Modulus Metal

Investment Casting Parts for the Agricultural Machinery Industry | Precision Casting Foundry in TURKEY | Modulus Metal

Agricultural Machinery Tooling Hardware Products Investment Casting Company Foundry in Turkey

Agricultural parts must be strong enough to withstand harsh conditions. Investment casting, a type of lost wax casting, can create durable parts with precise details that can handle heavy loads and resist corrosion. Additionally, this method is efficient and cost-effective for various industries, as it allows for faster production and low tooling costs. At Modulus Metal, we have the expertise to handle all aspects of your project, from raw casting to full manufacturing and assembly.

Agricultural Parts provided by Modulus Metal:

  • Rotating disks
  • Pivotal parts
  • Clutch pins
  • Components and hardware for vehicles
  • Manifold and bracket systems
  • Levers, handles, and latches
  • Components for waste management equipment
  • Pump valves and valve components
  • Devices for measurement and control
Agricultural Machinery and Tooling Hardware Components Products Investment Casting Company Foundry in Turkey

Pump and Valve Components Manufacturing by Investment Casting | Foundry in TURKEY

Valve-Pump Investment Casting Components Manufacturing Precision Lost Wax Casting Foundry Company in Turkey-Modulus Metal

Modulus Metal provides high-precision investment castings (or lost wax castings) pump and valve applications.

For all pump and valve combinations, we provide castings made of stainless steel, ductile iron, bronze, brass and copper. Our casting capabilities for pumps and valves include:

  • Check valves
  • Rotary control valves
  • Gate valves
  • Plug valves

Precision investment castings are offered by Modulus Metal for a wide range of hydraulic and pneumatic equipment as well as fluid handling applications. The investment casting method gives us a great deal of design flexibility and enables us to produce a variety of pieces. Because of our extensive experience working with big pump manufacturers, we are familiar with the most, if not all, of the ferrous and non-ferrous alloys used in the development and construction of pumps.

We have provided castings for pumps and valves for a variety of industries, including:

  • Mining
  • Agriculture
  • Heavy industry
  • Construction
  • Aerospace and a host of other industries.

Most likely, we can pour a pump or valve casting that satisfies all industry and/or application standards, surpasses your expectations, and is made from any typical alloy if you need pump or valve components. We take great satisfaction in producing big numbers of high-quality pump and valve castings that are free of sharp edges and pockets and have the best final product in the market for our customers.

Valve Pump Investment Casting Precision Lost Wax Casting Foundry Company in Turkey-Modulus Metal

You should choose Modulus Metal as your supplier for precision investment castings for a number of reasons. Our knowledgeable staff takes the following strategy to meet your investment casting demands since they are results-oriented.

Advantages of Modulus Metal in Investment Casting Foundry Business
Modulus Metal has a unique group of highly qualified, extremely experienced toolmakers, engineers, and foundry and production workers on our team.
Cantered on engineering with a metal casting emphasis
Assured consistency in quality
A variety of materials, such as ferrous and non-ferrous alloys
Extensive knowledge of intricate geometries and challenging parts to manufacture
Competent to manage investment castings in high volume
Your tools are built to order in-house.
Investment castings and casting-based assemblies in one place
Valve-Pump Investment Casting Precision Lost Wax Casting Foundry Exporter Company in Turkey-Modulus Metal Turkiye

Structural Steel Name Designation acc. to EN 10027-1 

Structural Steel Name Designation acc. to EN 10027-1
Structural Steel Name Designation acc. to EN 10027-1

Eg. : S235JOC Steel
(Steel Number acc. to EN 10027-2: 1.0115)

S : Structural Steel
235 : Minimum yield strength in MPa (the character for the determined minimum value of the yield strength for thicknesses <16 mm in MPa
J : min. 27 J notch impact energy
0 : at O °C
C : with particular cold formability (Suitability for: Cold flanging, Cold roll forming, Cold drawing)
S235JOC Steel Designation acc. to EN 10027-1


Why is it called investment casting?

The term "investment casting" is derived from the process of investing (surrounding or coating) a pattern (by a dipping method) with refractory material slurry.Because of its ability to produce castings with fine detail and good as-cast surface finishes, investment casting is frequently preferred to alternative molding techniques.
Why is it called investment casting?

The term “investment casting” is derived from the process of investing (surrounding or coating) a pattern (by a dipping method) with refractory material slurry.

Because of its ability to produce castings with fine detail and good as-cast surface finishes, investment casting is frequently preferred to alternative molding techniques.

Laser Cutting, Plasma Cutting, Press Bending (Press Brake), and Welding Processing Forming Products Manufacturing Supplier Company in TURKEY

Sheet Metal Processing Press Brake-Bending Press Products Manufacturing Supplier in Turkey-Modulus Metal
Laser & Plasma Cutting, Press Bending (Press Brake), and Welding Processing
Exporter Company | Modulus Metal | TURKEY

PLAMA CUTTING TYPES OFFERED BY MODULUS METAL

Precision Plasma Systems : To obtain the best cuts on a variety of conductive materials, use a variety of gases including oxygen, nitrogen, or a mixture of hydrogen, argon, and nitrogen. These CNC-controlled devices are made to generate the most accurate cuts possible with plasma.

Plasma Cutting Products Manufacturing Supplier in Turkey Türkei-Modulus Metal
Plasma Cutting Products Manufacturing Supplier in Turkey-Modulus Metal

Conventional plasma systems: Typical shop air is used as the plasma gas in conventional plasma systems, and the torch’s nozzle determines the form of the arc. Handheld systems fall under the category of traditional plasma systems, as do uses where the tolerance of the materials being cut is smaller. Even though two kinds of plasma cutting are prevalent, the other kind is more exact.

LASER CUTTING TYPES OFFERED BY MODULUS METAL

Fusion cutting, flame cutting, and remote cutting are the three main types of laser cutting.

Which Laser Cutting Techniques are Used for Sheet Metal?

Fiber Lasers, CO2 Lasers, Direct-Diode lasers

BENDING METHODS TYPES OFFERED BY MODULUS METAL

Air Bending: Air bending is a method of bending a workpiece by bringing it into contact with the edge of a die and the tip of a punch. The punch is pushed past the top of the die into a V-shaped opening, without coming into contact with the bottom of the V. The size of the V-shaped opening at the bottom of the die determines the inside radius of the bend. The operator can switch out the bottom dies to make adjustments or change the design. Air bending is not typically done on older mechanical machines.

Bottom bending: Bottom bending involves using die angles that match the intended angle of the workpiece. The workpiece is pressed against the die, and the radius of the punch is forced into the material to create the angle. When the pressure is released, the material will spring back slightly, so it’s important to over-bend the material by a few degrees to account for this springback.

Coining: Coining is a bending method that involves stamping the workpiece between a punch and a die. The right amount of pressure allows the punch tip to penetrate and flow into the material, resulting in an accurate and highly repeatable bend. This method can be used with older machines as well.

PRESS BRAKE TOOLING TYPES OFFERED BY MODULUS METAL

Sheet Metal Press Brake-Bending Press Products Manufacturing Supplier in Turkey-Modulus Metal
Sheet Metal Press Brake-Bending Press Products Manufacturing Supplier in Turkey-Modulus Metal

It is important to verify that the punch and die tooling meets the manufacturer’s specifications and tolerances every time they are used. The operator is responsible for ensuring that the tooling fits properly and making any necessary adjustments.

There are several types of dies that can be used in press brake operations, including:

  • Rocker-type dies, which bend metal by moving up and down and side to side
  • V-dies, which are used to create V-shaped bends
  • Multiple bend dies, which are designed to form specific shapes and can make several bends in one motion
  • Acute-angle dies, which are used to create acute, obtuse, and right angles
  • Seaming dies, which create seams in sheets and tubes
  • Offset dies, which are punch and die sets that create two angles with a “Z” shape
  • Curling dies, which are used to curl and coil the edges of sheets
  • Gooseneck dies, which are used to clear flanges or protrusions on workpieces

WELDING TYPES OFFERED BY MODULUS METAL

Sheet Metal Welding Products Manufacturing Supplier in Turkey Turquie Turkiye-Modulus Metal
Sheet Metal Welding Products Manufacturing Supplier in Turkey -Modulus Metal

SMAW, or shielded metal arc welding

A flux-coated electrode is used in shielded metal arc welding (SMAW) to produce a weld. Heavy-duty applications frequently use this kind of welding. The earliest type of welding is shielded metal arc welding, which is still employed in many applications today.

GMAW, or gas metal arc welding

A wire electrode is fed through a cannon in gas metal arc welding (GMAW). Because it is effective and creates welds of good quality, this sort of welding is frequently utilized in industries. The GMAW process type is MIG & MAG welding.

TIG, or tungsten inert gas welding (GTAW)

To generate a weld, TIG, also known as tungsten inert gas welding (GTAW), uses an electrode made of non-consumable tungsten. Due of the smooth, accurate welds it creates, TIG welding is frequently employed for smaller jobs.

Flux Cored Arc Welding (FCAW)

Flux-filled tubular wire is used in the Flux Cored Arc Welding (FCAW) method of arc welding. The flux core wire aids in producing high-quality welds by shielding them from contaminants.

Submerged Arc Welding (SAW)

With the help of an electrical arc that is submerged beneath the weld puddle’s surface, Submerged Arc Welding (SAW) joins metals together. SAW is an extremely flexible welding technique that can be used to join a wide variety of metal kinds. In heavy-duty applications where great strength and toughness are necessary, the technique is frequently used.